Highlander Series 10 Gallon Copper and Stainless Steel Pot Still with Thumper

The Highlander Series 10 Gallon Copper and Stainless Steel Pot Still with Thumper is a traditionally inspired, professional-grade distillation system built for distillers who value craftsmanship, strength, and authentic performance. Designed using the classic pot still and thumper principle, this system delivers rich spirit character while offering modern usability and durability.

Constructed from 16 and 18 gauge copper and reinforced with stainless steel components, this still is engineered for long-term reliability. Unlike mass-produced equipment that relies on soldered joints, the Highlander Series is assembled using TIG brazing, producing cleaner, stronger, and more heat-resistant connections throughout the system. With integrated sight glass fill ports, precision temperature monitoring, and a matched thumper and condenser system, this is a complete traditional setup built to perform consistently run after run.

Key Features & Build Highlights

• Highlander Series traditional pot still design with matched thumper system

• Built from 16 and 18 gauge copper for superior durability, heat stability, and vapor refinement

• TIG brazed joints throughout for maximum strength and long-term leak resistance

• 10 gallon copper and stainless steel boiler ideal for efficient batch distillation

• 4” tri-clamp combination sight glass and fill port for easy charging and visual monitoring

• Boiler thermometer for accurate liquid temperature tracking

• Head temperature thermometer for precise vapor control

• 1.5" tri-clamp boiler drain with valve for fast, controlled emptying

• 2” tri-clamp heating element port compatible with electric heating systems

• 1.5” lyne arm connection designed for smooth vapor flow

• Matched 3 gallon thumper for increased proof and enhanced flavor development

• Thumper includes:

  • 4” tri-clamp combination sight glass and fill port

  • Thermometer for temperature monitoring

  • 1.5” tri-clamp drain with valve for easy emptying

• Efficient copper coil condenser for reliable vapor knockdown

• Copper and stainless steel condenser water bath with thermometer for controlled cooling

• Modular tri-clamp construction for easy assembly, cleaning, and maintenance

Technical Specifications

• Series: Highlander Series

• Boiler Capacity: 10 Gallons

• Thumper Capacity: 3 Gallons

• Copper Thickness: 16 & 18 Gauge Copper

• Materials: Copper and 304 Stainless Steel

• Boiler Sight Glass / Fill Port: 4” Tri-Clamp Combination

• Thumper Sight Glass / Fill Port: 4” Tri-Clamp Combination

• Boiler Drain: 1.5" Tri-Clamp with Valve

• Thumper Drain: 1.5" Tri-Clamp with Valve

• Heating Element Port: 2" Tri-Clamp

• Lyne Arm Connection: 1.5"

• Condenser Type: Copper Coil

• Condenser Bath: Copper and Stainless Steel with Thermometer

• Temperature Monitoring: Boiler, Head, Thumper, and Condenser Bath

• Joint Construction: TIG Brazed

Why TIG Brazing And Heavy-Gauge Copper Matter

TIG brazing creates joints that are significantly stronger and cleaner than soldered seams, improving resistance to heat cycling, leaks, and structural fatigue. Combined with 16 and 18 gauge copper, this construction ensures even heat distribution, stable vapor flow, and a still built to withstand years of consistent use. This is professional-grade fabrication—not lightweight hobby equipment.

The Role Of The Thumper

The included 3 gallon thumper functions as a secondary distillation chamber placed between the boiler and the condenser. As vapor exits the boiler, it is routed through liquid inside the thumper, effectively performing a second distillation during a single run.

Benefits of using a thumper include:

• Higher proof output without stripping flavor

• Richer, fuller spirit character

• Ability to charge with low wines, mash, or botanicals for flavor infusion

• Smoother separation and more consistent results

Properly sized to complement the 10 gallon boiler, this thumper enhances both versatility and spirit quality.

Recommended Heating System

For precise control and optimal performance, we recommend pairing this still with the following electric heating solution:

🔌 110VAC 2000-Watt Electric Heating Controller
https://shop.distillery-equipment.com/products/110vac-2000-watt-electric-heating-controller

This controller integrates seamlessly with the 2" tri-clamp heating element port and provides reliable, adjustable heat for consistent distillation runs.

Ideal For

• Traditional whiskey, brandy, and rum production

• Distillers seeking higher-proof output with classic flavor retention

• Electric-heated distillation setups

• Enthusiasts who value craftsmanship, durability, and authentic design